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How to Replace a Lion Grill Valve or Convert Between Natural Gas and Propane
How to Replace a Lion Grill Valve or Convert Your Grill's Gas Type
Replacing a valve on a Lion Premium Grill may be necessary when repairing a faulty valve or converting a compatible grill between natural gas and propane. This visual guide walks through the major disassembly steps so you can understand what is involved before beginning the job.
Gas Work Should Be Performed by a Qualified Professional
Lion BBQ Direct recommends having a licensed plumber or qualified gas professional perform valve replacement and fuel-type conversions. Incorrect installation can create a gas leak, fire hazard or improper grill performance. Always shut off the gas supply before servicing the grill and follow the instructions for your exact model.
Convert a compatible Lion grill from natural gas to propane or propane to natural gas using the correct conversion components.
Replace a damaged or malfunctioning valve when inspection confirms the valve itself is the source of the problem.
Valve and conversion components must match the exact Lion grill model and the fuel type being used.
Why Would You Replace a Lion Grill Valve?
Most valve replacement projects fall into one of two categories: changing the grill's fuel type or correcting a confirmed valve problem.
Natural Gas vs Propane
Outdoor kitchens are often designed around the fuel available at the property. A compatible Lion grill may be converted when the available fuel source changes.
- Match the grill to the available gas supply
- Useful when moving or remodeling an outdoor kitchen
- Conversion components must match the exact model
- Natural gas and propane components are not interchangeable
Replacing a Faulty Valve
Valve replacement may also be necessary when a qualified inspection identifies a damaged or malfunctioning valve.
- Ignition or flame-control problems
- Valve does not operate smoothly
- Visible wear or damage
- Suspected gas leakage around the valve area
Lion L75000 & L90000 Conversion Kits
Make sure you are selecting the direction of conversion that matches your existing grill and the fuel you want to use.
What You'll Need Before Starting
Having the correct replacement parts and basic tools ready before disassembly makes the process much easier.
Used for control-panel, bezel and valve-retaining hardware.
Useful where gas fittings or connections require wrench access.
Always match the kit to the grill model and intended fuel type.
Only use sealant appropriate for the specific gas-fitting application.
Help protect your eyes while working around metal panels and hardware.
Useful when handling stainless panels and potentially sharp edges.
Keep screws, clips and hardware organized during disassembly.
Used by a qualified installer to verify accessible connections after service.
Before Removing Anything
A few minutes of preparation can prevent damaged wires, missing hardware and avoidable mistakes later.
- Confirm the exact Lion grill model.
- Confirm whether the grill is currently natural gas or propane.
- Verify that the replacement valve or conversion kit matches that model.
- Shut off the gas supply before opening the grill.
- Allow the grill to cool completely.
- Take photos of wiring and component positions before disconnecting anything.
- Keep removed screws and clips together in a small container.
Lion Grill Valve Replacement: Step by Step
These photos show the major stages involved in accessing and removing a Lion grill valve. Your exact model may vary, so use the current instructions supplied with your replacement or conversion kit.
Remove the Drip Tray
Begin by sliding the drip tray completely out of the grill. Removing it clears the lower front area and gives you more room to work around the control panel.
- Keep the tray level if grease is present.
- Set it somewhere away from your work area.
- This is also a good opportunity to clean accumulated grease.
Remove the Control Panel Screws
Locate the screws securing the control panel to the grill. On the configuration shown, there are screws positioned along both sides of the panel.
- Use the correctly sized Phillips screwdriver.
- Remove the screws carefully so the heads are not stripped.
- Place every screw into a container for reassembly.
Remove the Control Knobs
Pull the control knobs straight away from the front panel. Removing the knobs exposes the bezel hardware located behind them.
- Pull each knob straight outward.
- Use a gentle wiggle if a knob is tight.
- Do not pry aggressively against the stainless panel.
- Keep the knobs together for reassembly.
Remove the Bezel Hardware
With the knobs removed, the bezel hardware can be accessed. Carefully remove the screws securing the bezel around each control position.
- Support the bezel while removing the final screw.
- Keep bezel screws separated from larger panel screws.
- Avoid scratching the front stainless surface.
Carefully Move the Control Panel
Once the mounting hardware, knobs and bezels are removed, the control panel can be carefully moved away from the grill.
- Check for wires before pulling the panel outward.
- Do not allow the panel to hang by electrical wiring.
- Support the panel in a stable position.
- Photograph wire locations if anything must be disconnected.
Inspect the Exposed Valves
With the panel out of the way, the valves and manifold become visible. Before removing anything, study the component layout.
- Identify the valve that is being replaced.
- Compare the new valve with the original before installation.
- Look for corrosion, damage or unusual wear.
- Note the orientation of the existing valve.
Detach the Valve
The valve is secured to the manifold with retaining hardware. Remove the appropriate screw and clip so the existing valve can be released.
- Keep the retaining clip and screw organized.
- Support the valve while releasing the hardware.
- Do not force the valve away from the manifold.
- Inspect the connection point after removal.
Install the Correct Replacement Valve
Position the correct replacement valve in the same orientation as the original and secure it using the appropriate retaining hardware.
- Confirm the valve matches the grill model.
- Confirm the valve matches the intended gas type.
- Verify the valve sits correctly before tightening hardware.
- Reassemble the control panel in reverse order.
- Reinstall bezels, knobs, screws and drip tray.
Verify the Installation Before Using the Grill
After a gas-system repair or conversion, accessible fittings should be checked for leakage and the grill should be verified for proper ignition and flame behavior before being returned to service.
- Make sure all hardware and gas connections are correctly installed.
- Have accessible connections checked for leakage using an appropriate leak-detection method.
- If bubbles form or a leak is suspected, shut the gas supply off immediately.
- Do not operate the grill until the leak has been corrected.
- Verify each burner ignites and operates correctly before normal use.
If you smell gas, hear escaping gas or cannot verify the installation, shut off the supply and contact a qualified gas professional.
Stop and Recheck the Installation If You Notice These Problems
A conversion or valve replacement should result in normal ignition, normal control operation and a stable flame pattern.
Shut the gas supply off and do not continue using the grill until the source has been professionally inspected.
Incorrect fuel components, gas pressure or installation issues can affect burner performance and require further inspection.
Recheck component installation, ignition wiring and valve alignment before assuming another part has failed.
Lion Grill Valve & Conversion FAQ
Quick answers to common questions about Lion grill fuel conversion and valve replacement.
Can a Lion grill be converted from natural gas to propane?
Compatible Lion grill models can be converted using the correct model-specific conversion components. Always verify compatibility for the exact model before purchasing parts.
Can I convert a propane Lion grill to natural gas?
Compatible models may be converted in the opposite direction using the correct propane-to-natural-gas conversion components. The parts are different from those used for a natural-gas-to-propane conversion.
Are the L75000 and L90000 valves the same?
Do not assume valves or conversion components are interchangeable between grill models. Match the replacement part to the exact Lion model and fuel configuration.
How do I know which Lion grill model I have?
Look for the grill's model and serial information on its identification label. Have that information available before ordering replacement parts or conversion components.
Should I replace every valve when converting the grill?
Follow the instructions supplied with the correct conversion kit for your exact model. Fuel conversions can involve multiple fuel-specific components, so do not replace only one component unless the manufacturer's instructions call for it.
Should a plumber perform the conversion?
Lion BBQ Direct recommends using a licensed plumber or qualified gas professional for gas-type conversions and valve replacement. This helps ensure the correct parts, connections and leak testing are completed safely.
Need the Correct Lion Valve or Conversion Kit?
Have your Lion grill model number and current gas type ready. Matching the correct component before starting the repair is much easier than discovering the wrong part after the grill has been disassembled.
